Turnkey Fruit Puree Production Lines
Turnkey Fruit Puree Production Lines – Engineered for Quality and Efficiency
About Us
Vashin Machinery & Trading Solutions is a premier EPC (Engineering, Procurement, and Construction) contractor specializing in the design, installation, and commissioning of complete fruit puree production lines. With over 10 years of experience, we deliver end-to-end, turnkey solutions tailored to meet the needs of clients in the food processing industry. From concept to operation, we ensure seamless integration of cutting-edge technology, premium machinery, and sustainable practices.
Our Services as an EPC Contractor
We provide comprehensive services for fruit puree production lines, including:
- Engineering: Customized process design and facility layout planning.
- Procurement: Sourcing high-quality equipment from trusted domestic and international suppliers.
- Construction: Installation and integration of machinery.
- Commissioning: Full testing, operator training, and operational handover.
- After-Sales Support: Maintenance, technical assistance, and spare parts supply.
Fruit Puree Production Line – Process Overview
Our fruit puree production lines are engineered to ensure high yield, superior product quality, and compliance with global food safety standards. Here’s a step-by-step breakdown of the process:
1. Raw Material Reception
- Fruit Sorting and Washing: Advanced optical sorters and high-pressure washers remove dirt, stems, and defective fruits, ensuring only premium-quality raw materials are processed.
2. Crushing and Pulping
- Crushers and Pulpers: Fruits are gently crushed and deseeded to create a smooth, homogeneous pulp.
- Heat Treatment: Mild pre-heating preserves natural color, flavor, and nutrients.
3. Pasteurization
- Plate Heat Exchangers: The pulp is pasteurized using precise temperature control to eliminate harmful microorganisms while retaining freshness.
4. Homogenization
- High-Pressure Homogenizers: Ensures a uniform texture and consistency for the puree.
5. Concentration (Optional)
- Evaporators: For clients requiring concentrated puree, our falling film evaporators remove excess water to achieve desired Brix levels.
- Evaporation Capacity: 7,000–40,000 liters/hour.
- Steam Consumption: As low as 0.217 kg steam/kg evaporated water.
6. Aseptic Packaging
- Aseptic Fillers: Sterile packaging in bags, drums, or totes to extend shelf life without preservatives.
7. Automation and Control
- Siemens S7 Control System: Fully automated process control with a 17” touch panel for real-time monitoring and adjustments.
Key Equipment in Our Production Lines
- Sorting and Washing Machines
- Crushers and Pulpers
- Plate Heat Exchangers
- Homogenizers
- Falling Film Evaporators (Optional)
- Aseptic Packaging Systems
- Storage Tanks and Piping
- Automated Control Systems
Technical Specifications
| Parameter | Specification |
|---|---|
| Production Capacity | 100–300 tons/day (customizable) |
| Pasteurization Temp | 85–95°C (adjustable) |
| Homogenization Pressure | 150–250 bar |
| Materials | Stainless steel AISI 304/316L |
| Automation | Fully automated Siemens S7 control |
Why Choose Vashin?
1. Turnkey Solutions
We manage every phase of your project, from design to commissioning, ensuring a seamless and hassle-free experience.
2. Customization
Production lines are tailored to your needs, including fruit type (e.g., apple, mango, banana), capacity, and packaging preferences.
3. Vertical Integration
Our in-house engineering team and global supplier partnerships guarantee quality, flexibility, and cost-efficiency.
4. Proven Expertise
Successful projects include:
- Sepanta Urmia: 3 lines for apple puree (300 tons/day each).
- Shad Avaran Radman: 1 line for mixed fruit puree (300 tons/day).
5. Gentle Processing
Advanced technology preserves the natural taste, color, and nutritional value of fruits.
6. Sustainability
Energy-efficient systems minimize water and energy consumption, reducing operational costs and environmental impact.
7. Certifications
Compliance with international standards (e.g., ISO, HACCP) for food safety and quality.
Our Deliverables
- Complete installation and commissioning of the production line.
- Training programs for operators and technicians.
- Detailed maintenance manuals and technical documentation.
- 24/7 after-sales support and spare parts availability.
Request a Quote
Ready to launch your fruit puree production line? Contact us today for a free consultation or to discuss your project requirements.
